Since 1996
 
 SUN MEDIA has installed Microfab Inkjet Printer (Jetlab 4 XL ) for printed electronic devices like Solar cells and thin film transistors and also a new Xenon Photonic Curing System ( Sinetron 2000-S ) for Sintering of Nanoparticles at IIT Powai, Bombay.     
ELECTRON BEAM MACHINE
ELECTRON BEAM MACHINE
An Electron Beam is a versatile tool whose effect is primarily based on a short-duration, localized input of heat into a substrate material. An important advantage of electron beam welding is the ability to be able to weld materials down to considerable depths: although strongly absorbed by the material, the electron beam is able to penetrate deep into the material due to the deep-weld effect. This makes this technique an ideal tool for joining combinations of materials.
 
Our offer
electron beam welding and microwelding of parts
Homogenous and heterogeneous combinations of materials, e.g. steel-steel or copper-steel
Welding of parts having very different geometries, e.g. membranes with parts of housings or corrugated hoses with connectors
Local melting of surface layers
Electron beam structuring of metallic and non-metallic materials, in particular layers and layer systems
Inscribing and engraving of workpieces
 
Technical specifi cations
Electron Beam Generator
Target Dimensions beam power up to 2 kW / acceleration voltage up to 60 kV max. beam deviation angle a ± 35°
workpiece insertion and handling 1 axis of rotation (Z), chuck with clamping diameter of 3 ... 88 mm rotation speed: continuous from 0 ... 32 min-1 vertical translation (Y): 120 mm vertical adjustment speed: 0 ... 3.5 mm/s substrate (part) size up to 150 mm x 150 mm x 150 mm (L x B x H)
vacuum system working pressure (chamber) = 5 x 10-4 mbar short cycle times, as evacuation time < 2 min and pressurization time < 30 s
SEM imaging system scanning electron imaging mode (SEM) with a choice of two detectors display in material and/or topographic contrast, max. scanned area ca. 100 x 150 mm2 resolution down to 25 µm
process control teach-in programming automatic standard welding processes / programmed defl ection control alternating operating mode welding-scanning-welding engraving of any grayscale images
     

 

   
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